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Rotary Juice Screen

JOHNSON SCREEN


Rotary Juice Screen

Firm structure | Perfect coaxiality
#Sugar Juice Screen

What is rotary juice screen?

The large screen cylinder made of wedge wire screen is mainly used in sugar making process.

Main components

  1. Wedge wire drum screen
  2. Stainless steel flange
  3. Running ring
  4. Bolt
  5. Joiner Bar
  6. Stiffeners
  7. Flights

 

 


With the development of sugarcane preparation technology, the mixed juice entering the processing zone contains more bagacillo particles. 
When the mixed juice contains a large amount of bagacillo particles, it will affect the processing of juice in the subsequent process. The sugar juice screen can efficiently remove these impurities and reduce the shutdown time of cleaning the juice heater.

Sizes & Capacity Detail Of Bluslot Rotary Juice Screen

 

 

FILTER FILTER DRUM AREADRUM AREA

Diameter

Length

Sq. feet


   Sq. meter

1500mm

2500mm

126

11.78

1500mm

3000mm

151

14.13

1500mm

3500mm

177

16.48

1500mm

4000mm

202

18.84

1500mm

4500mm

228

21.19

1500mm

5000mm

253

23.55

1800mm

3000mm

182

16.95

1800mm

3500mm

214

19.79

1800mm

4000mm

243

22.60

1800mm

4500mm

273

25.43

1800mm

5000mm

304

28.26

1800mm

6000mm

365

33.91

1900mm

4000mm

255

23.87

1900mm

4500mm

288

26.84

1900mm

5000mm

321

29.83

1900mm

6000mm

385

35.79

2000mm

4500mm

306

28.27

2000mm

5000mm

337

31.40

2000mm

5500mm

371

34.54

2000mm

6000mm

405

37.68

Bluslot Rotary Juice Screen Part Number #

MJRS1525A69M304

MJRS1525B69M304

MJRS1525C69M304

MJRS1525D69M304

CJRS1525A69M304

CJRS1525B69M304

CJRS1525C69M304

CJRS1525D69M304

MJRS1530A69M304

MJRS1530B69M304

MJRS1530C69M304

MJRS1530D69M304

CJRS1530A69M304

CJRS1530B69M304

CJRS1530C69M304

CJRS1530D69M304

MJRS1535A69M304

MJRS1535B69M304

MJRS1535C69M304

MJRS1535D69M304

CJRS1535A69M304

CJRS1535B69M304

CJRS1535C69M304

CJRS1535D69M304

MJRS1540A69M304

MJRS1540B69M304

MJRS1540C69M304

MJRS1540D69M304

CJRS1540A69M304

CJRS1540B69M304

CJRS1540C69M304

CJRS1540D69M304

MJRS1545A69M304

MJRS1545B69M304

MJRS1545C69M304

MJRS1545D69M304

CJRS1545A69M304

CJRS1545B69M304

CJRS1545C69M304

CJRS1545D69M304

MJRS1550A69M304

MJRS1550B69M304

MJRS1550C69M304

MJRS1550D69M304

CJRS1550A69M304

CJRS1550B69M304

CJRS1550C69M304

CJRS1550D69M304

MJRS1830A69M304

MJRS1830B69M304

MJRS1830C69M304

MJRS1830D69M304

CJRS1830A69M304

CJRS1830B69M304

CJRS1830C69M304

CJRS1830D69M304

MJRS1835A69M304

MJRS1835B69M304

MJRS1835C69M304

MJRS1835D69M304

CJRS1835A69M304

CJRS1835B69M304

CJRS1835C69M304

CJRS1835D69M304

MJRS1840A69M304

MJRS1840B69M304

MJRS1840C69M304

MJRS1840D69M304

CJRS1840A69M304

CJRS1840B69M304

CJRS1840C69M304

CJRS1840D69M304

MJRS1845A69M304

MJRS1845B69M304

MJRS1845C69M304

MJRS1845D69M304

CJRS18345A69M304

CJRS1845B69M304

CJRS1845C69M304

CJRS1845D69M304

MJRS1850A69M304

MJRS1850B69M304

MJRS1850C69M304

MJRS1850D69M304

CJRS1850A69M304

CJRS1850B69M304

CJRS1850C69M304

CJRS1850D69M304

MJRS1860A69M304

MJRS1860B69M304

MJRS1860C69M304

MJRS1860D69M304

CJRS1860A69M304

CJRS1860B69M304

CJRS1860C69M304

CJRS1860D69M304

MJRS1940A69M304

MJRS1940B69M304

MJRS1940C69M304

MJRS1940D69M304

CJRS1940A69M304

CJRS1940B69M304

CJRS1940C69M304

CJRS1940D69M304

MJRS1945A69M304

MJRS1945B69M304

MJRS1945C69M304

MJRS1945D69M304

CJRS1945A69M304

CJRS1945B69M304

CJRS1945C69M304

CJRS1945D69M304

MJRS1950A69M304

MJRS1950B69M304

MJRS1950C69M304

MJRS1950D69M304

CJRS1950A69M304

CJRS1950B69M304

CJRS1950C69M304

CJRS1950D69M304

MJRS1960A69M304

MJRS1960B69M304

MJRS1950C69M304

MJRS1950D69M304

CJRS1960A69M304

CJRS19560B69M304

CJRS1960C69M304

CJRS1960D69M304

MJRS2060A69M304

MJRS2060B69M304

MJRS2060C69M304

MJRS2060D69M304

CJRS2060A69M304

CJRS2060B69M304

CJRS2060C69M304

CJRS2060D69M304

NOTE:

MJRS

MIX JUICE ROTARY SCREEN

CJRS

CLEAR JUICE ROTARY SCREEN

M304

STAINLESS STEEL 304

A

0ne section

B

Two section

C

Three section

D

Four section

Advantages Of Bluslot Rotary Juice Screen

  • Wedge wire with inclined angle- Improve raw juice screening efficiency, increases the percentage of bagacillo particulate.
  • Advanced welding technology- Bluslot adopts advanced ring fusion welding process to enhance the strength of rotary juice screen.
  • Flights – Bluslot collected a large number of end use data, designed reasonable spiral flights, increased the residence time of materials in the rotary juice screen and increased the dewatering efficiency per unit time.
  • Perfect coaxiality- High coaxiality is very important for rotary juice screen. In the process of rotation, if the coaxiality is unqualified, the service life of the product will be shortened, especially the damage to the welding joint is fatal.
  • According to the customer’s needs, bluslot can divide the rotary drum screeninto a whole or a multi module structure connected by bolts.
    No matter what size you need, we can make it into a whole(at present, we can make products of 2M X6M specification). 
    In order to facilitate transportation and installation, we can divide the screen into several parts and connect them through bolts, and ensure the coaxiality of the whole product.

Specification

  • Material: Stainless steel 304, 316, 316L.
  • Type: Wedge wire screen.
  • Slot size: 0.2, 0.25, 0.3, 0.35, 0.45, 0.5mm.
  • Size (dia & long): 1800 – 3000mm | 1000 – 6000mm.
  • Capacity: 1000- 10000 TCD.
  • Bluslot provides each customer with a special backwash device.
  • Usage:sugar cane.

Characteristic

  • Improve the recovery of sugar.
  • Improve the clarity of juice.
  • Improves colour of sugar.
  • It is not easy to block, easy to clean and easy to maintain.

Style

  • MIX JUICE ROTARY SCREEN
  • Raw RotaryJuice Screens

Slot Size Of The Rotary Juice Screen

At present, the most common gap sizes are 0.45 and 0.5 mm. 

We collected a large amount of end-user use information and found that a large amount of sugarcane fiber would escape through the gap of the screen. 

The problem worsened when these fine and light fiber particles began to appear in sugarcane juice.

If these impurities are not removed, it will directly affect the quality of the final product white sugar.

So please contact our technicians before you purchase, and we will give the best solution.

Why Chose Rotary Juice Screen

Compared with rotary screen, DSM screen has lower cost, but it can not completely separate fine bagasse from mixed sugarcane juice.

Common problems of sugarcane juice treated by DSM sieve screen:

  • Too many impurities in sugarcane juice caused subsequent treatment problems.
  • Yellow pigment saccharin coloring fruit juice.
  • Scale in the pipe.
  • Low processing efficiency.
  • The service life of the screen is short.

 

Frequently Asked Questions

  1. Select one section or more section?
    If the rotary juice screen is made into a whole, the advantage is that the product cost is low (the price will be reduced by 20%) and the product is more firm and durable.
    If it is divided into multiple parts (e.g. 4 parts), each section is bolted.
    Due to the addition of several flanges, the cost will be greatly improved. The advantages are convenient transportation, convenient installation and convenient replacement. There is no need to replace the whole screen if there is damage at one place.
  2. How to ensure the overall strength of the product?
    Bluslot adopts the most advanced ring fusion welding process to ensure the overall strength of the product. We will also add joiner bar and stiffners on the surface of the rotary juice
  3. How to ensure coaxiality?
    Perfect coaxiality is the premise of normal operation of the product. We have spent a lot of money on equipment improvement.
    First, we upgraded the wedgewire screen production equipment. The screen is integrated and then laser cut without welding.
    Our technical team has developed a workshop dedicated to rotary juice screen welding. We weld the screen and flange in special equipment to ensure perfect coaxiality.
  4. How to ensure that the goods will not be damaged during transportation.
    We should be strict about product packaging. In addition to thickening the wooden packing box, we will bind wooden or metal brackets in the box.
  5. Delivery time?
    We have an independent screen production line. The workshop workers work in three time periods every day to ensure 24-hour non-stop production and delivery within 10 days.
  6. After-sale service.
    When you receive the goods, you will receive a part number list from blus If any parts have quality problems, we will exchange them for you free.
  7. How to buy?
    We have rich production and sales experience. You only need to tell me the outer diameter and length of the product, and our technicians will draw 3D drawings for your confirmation.